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Ministries, DOTs, design-builders and railways

Lightweight fill for highways, bridges and rail

Enviro-Rock is an accepted lightweight fill product on the BC Ministry of Transportation and Transit Recognized Products List.[1] It weighs about 200 kg/m³ (12.5 lb/ft³) loose, against 1,500 to 2,400 kg/m³ for mineral soils and aggregates.[2][3]

Crew and a roller working on a long strip of foam glass aggregate laid over white geotextile, with an excavator behind

Challenges

Common site problems

01

Heavy fill on soft ground

Mineral soils and aggregates weigh about 1,500 to 2,400 kg/m³ (95 to 150 lb/ft³).[3] On soft or compressible ground, that weight drives settlement under new embankments, road widenings and approach fills.

02

Earth pressure on structures

Heavy backfill pushes on abutments, wing walls and retaining walls, and each structure has to be sized to resist it.

03

Submittals for a newer material

Agencies ask for test data, an installation plan and quality control records before a newer fill goes into a contract, as Maine DOT's project provision for foam glass aggregate does.[4]

Where Enviro-Rock fits

How Enviro-Rock helps

01

Accepted in BC

Enviro-Rock is listed as accepted under Lightweight Fill Material (product 1414). Accepted products may be used on Ministry projects as long as they meet the requirements of the Standard Specifications and/or the Work.[1] Alberta lists it as a Potential Product and has no experience with it yet.[5][6]

02

Less load on soft ground

Enviro-Rock weighs 200 kg/m³ (12.5 lb/ft³) loose and 240 kg/m³ (15.0 lb/ft³) at 20% compaction.[2] It is used for road embankments, grade raises, road widening and deep fills.[7]

03

Lower forces on abutments and walls

FHWA states that the low weight and high friction angle of foam glass aggregate can reduce vertical and lateral forces by more than one-half.[3] Enviro-Rock's friction angle is 39° at 65 kPa, and project values are confirmed by the geotechnical engineer.[2][8]

04

Fill below the track

Enviro-Rock can go below conventional ballast and granular track layers as a lightweight fill zone, with geotextile separation as the design requires, including in rail yards, constrained corridors and track approaches near structures.[9]

05

Drains and resists freeze-thaw

The open-graded fill lets water drain through rather than holding it.[10] In the CSA A23.2-24A unconfined freeze-thaw test it had a 4.0% weighted loss; the test's reference aggregate lost 14.2%, inside the range that shows the run was valid.[2]

06

Fewer trucks on the road

Lightweight fills are usually limited by how much volume a truck holds rather than how much weight it can carry.[11] Enviro-Rock moves in B-train loads of up to 140 m³ (about 183 yd³).[12]

Questions

Common questions

Is Enviro-Rock on the BC Recognized Products List?

Yes. It is listed as an accepted product under Lightweight Fill Material in the BC Ministry of Transportation and Transit Recognized Products List, October 1, 2026 edition, as product 1414.[1]

Is Enviro-Rock approved by US state DOTs?

No. Enviro-Rock has no approval in Washington, Oregon, California or Alaska, so acceptance there rests with the project owner and the engineer of record. New York and Indiana have published specifications for foam glass aggregate fill, and Maine DOT has used a project special provision; they show what a state agency checks.[13][14][4]

Does foam glass aggregate float?

Yes, it is buoyant, so specifications place it above the water table or hold it down with cover material.[15] Maine DOT does not allow the fill to be submerged until it is ballasted.[4] At Jim Lorimer Park in Burnaby, where the site floods seasonally, the design anchored the fill against uplift.[16]

Will compaction crush the particles?

Heavy or vibratory compaction can, so the method is controlled. Enviro-Rock goes down in 300 to 600 mm loose lifts under a static roller with no vibration, or 150 to 300 mm under a plate compactor with more passes rather than more vibration, and is compacted 10 to 20%; jumping jacks are not used.[17][18]

What test reports can you provide for a submittal?

Reports are available on request for bulk density, water absorption, gradation, CBR, thermal resistivity, freeze-thaw and confined compressibility.[19]

Why does delivery distance matter?

Illinois Tollway research found that shipping distance significantly affects the cost of foam glass aggregate: in its example, an 800-mile haul added about $34 to an in-place cubic yard costing $169.[15] Enviro-Rock is delivered from its BC facilities, including a stockpile in the Fraser Valley[20], with pickup from Quesnel by appointment.[21]

Sources

  1. [1] Recognized Products List, Lightweight Fill Material (October 1, 2026), BC Ministry of Transportation and Transit
  2. [2] Enviro-Rock civil infrastructure brochure (metric), specification table, Enviro-Corp Recycling
  3. [3] Alternative Backfills for Highway Applications: State of the Practice (FHWA-HRT-23-110), Federal Highway Administration, 2024
  4. [4] Special Provision Section 203, Ultra-Lightweight Foamed Glass Aggregate, Maine DOT, 2025
  5. [5] Product evaluation: Enviro-Rock (8165-5-7), Alberta Transportation and Economic Corridors
  6. [6] Products List: Lightweight Fill (March 18, 2026), Alberta Transportation and Economic Corridors
  7. [7] Enviro-Rock applications: roadways and embankments, Enviro-Corp Recycling
  8. [8] Enviro-Rock benefits: angle of friction, Enviro-Corp Recycling
  9. [9] Enviro-Rock applications: railways and railbeds, Enviro-Corp Recycling
  10. [10] Enviro-Rock benefits: drainage and permeability, Enviro-Corp Recycling
  11. [11] Guidelines for Using Lightweight Fills in Transportation Infrastructure Applications, Texas DOT and University of Texas at Austin, 2025
  12. [12] Enviro-Rock delivery trailer overview, Enviro-Corp Recycling
  13. [13] Item 203.03200017, Lightweight Foamed Glass Aggregate Fill, New York State DOT, 2023
  14. [14] 904-M-076 Lightweight Aggregate, Indiana DOT, 2025
  15. [15] Applications for Foamed Glass Lightweight Aggregate, final report, Illinois Tollway Research Program, Washington State University et al., 2025
  16. [16] Case study: Jim Lorimer Park playground, Burnaby, Enviro-Corp Recycling
  17. [17] Enviro-Rock installation guide, Enviro-Corp Recycling
  18. [18] Enviro-Rock compaction equipment sheet, Enviro-Corp Recycling
  19. [19] Enviro-Rock technical data, Enviro-Corp Recycling
  20. [20] Delivering Enviro-Rock to downtown Vancouver from the Fraser Valley stockpile (video), Enviro-Corp Recycling
  21. [21] Frequently asked questions, Enviro-Corp Recycling

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