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Under-slab insulation that also drains and vents soil gas

Enviro-Rock can provide drainage, insulation and radon venting space in one aggregate layer under the slab, in place of separate drain rock and rigid foam.[1]

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  1. 1Concrete slab on grade
  2. 2Soil gas barrier, where specified
  3. 3Foam glass aggregate: insulation, drainage and capillary break
  4. 4Compacted subgrade

One compacted foam glass aggregate layer under the slab insulates, drains and breaks capillary rise. Schematic, not to scale.

Under-slab insulation

The engineering problem

Skid steer and plate compactor working on a foam glass aggregate under-slab fill at night

A typical slab on grade uses a layer of clear stone for drainage, capillary break and, where required, the radon gas-permeable layer, plus rigid foam board for insulation. That is two materials, two deliveries and two installation steps.

Insulation under a slab also has to carry the slab and its loads, and its value depends on moisture: water held in service raises the conductivity of foam glass aggregate[2], so the energy designer sets the design value, and the authority having jurisdiction decides what it accepts for a loose fill.

Radon control adds one more requirement: the layer under the slab has to let soil gas move to the collection pipe or depressurization system.[3]

Benefits

What Enviro-Rock adds

01

Fill and insulation in one layer

Enviro-Rock's dry test value is R-2.4 per inch[4], and its thermal page gives a design value of approximately R-2 per inch, with more thickness giving more thermal resistance.[5] The energy designer sets the value used for the project, allowing for moisture in service.[2]

02

Drainage and capillary break

The brochure gives intergranular void space of 50% loose and 30% at 20% compaction, based on worldwide averages.[4] Water drains through the layer, and the coarse structure interrupts upward capillary moisture.[6]

03

A path for soil gas

Interconnected voids let soil gases such as radon move to collection piping or a depressurization system.[3] The aggregate itself does not burn.[7]

On site

How it goes in

  1. 1

    Prepare the subgrade

    Proof-roll the subgrade and lay a non-woven geotextile for separation.[8]

  2. 2

    Place and compact

    Place Enviro-Rock to the thickness the energy and structural design call for, in 300 to 600 mm loose lifts under a static roller with no vibration[8], or 150 to 300 mm loose lifts under a plate compactor with more passes rather than more vibration and no jumping jack.[9] Compact 10 to 20%.[8]

  3. 3

    Allow for compaction

    Order for about a 20% reduction from loose thickness unless the design specifies otherwise.[10]

  4. 4

    Cover, barrier and slab

    Cover the fill with non-woven geotextile or the levelling layer the design calls for[8], set the radon collection piping where required[3], place the soil gas barrier and pour the slab.

Specs that matter here

Key properties

Published Enviro-Rock values. Test reports are available on request.
PropertyValue
Dry bulk density200 kg/m³ loose (12.5 lb/ft³)[4]240 kg/m³ (15.0 lb/ft³) at 20% compaction. For design, use a moist, compacted unit weight: PennDOT practice and the Illinois Tollway design guide use 376 kg/m³ (23.5 lb/ft³) for foam glass aggregate[11], and the Kelowna design used about 2.5 kN/m³ compacted.[12] The engineer of record sets the project value.
Confined compressive resistance1.01 MPa (147 psi) at 20% deformation[4]0.56 MPa at 10% and 1.67 MPa at 30%.[4] Tested by modified EN 1097-11.[13] An index value for comparing aggregates, not an allowable bearing pressure.
Thermal resistanceRSI 0.42 per 25 mm (R-2.4 per inch), dry test value[4]Enviro-Rock's test reports include thermal resistivity by ASTM D5334.[13] Its thermal page gives a design value of approximately R-2 per inch.[5] Moisture in service raises the conductivity of foam glass aggregate[2], so the energy or frost designer sets the design value, and the authority having jurisdiction decides what it accepts for a loose fill.
Water absorption7.2%, uncompacted[4]A weighted average by modified ASTM C127.[14] Absorption of foam glass aggregate rises with soaking time: Indiana DOT specifies 30 to 60% by weight after 28 days.[15] Allow for in-service moisture in the design unit weight and thermal values.
Intergranular void space50% loose, 30% at 20% compaction[4]The brochure notes these figures are based on worldwide averages. Open-graded, so water drains through the fill and capillary rise is interrupted.[6] No permeability value is published; ask for a test if the design needs one.
FireGlass; does not burn[7]No fire test to a named standard, such as CAN/ULC-S114, has been published for Enviro-Rock.

Questions

Under-slab insulation: common questions

What is the best insulation to use under a concrete slab?

It depends on the R-value, the loads and what else the layer must do. Where the same layer also has to drain, break capillary rise and vent radon, one foam glass aggregate layer can replace separate drain rock and rigid foam.[1]

How thick should foam glass aggregate be under a slab?

Thickness follows from the R-value the energy design needs and the value the authority having jurisdiction accepts for a loose aggregate. Enviro-Rock's thermal page gives a design value of approximately R-2 per inch[5], but moisture in service lowers the insulating value of foam glass aggregate[2], so the envelope consultant sets the design value and the depth.

Can Enviro-Rock be the gas-permeable layer for a radon rough-in?

Gas-permeable layers for radon-control assemblies are one of its listed sub-slab uses.[16] Confirm with the designer and the building official that the layer meets your local code requirement before relying on it.

Do I still need a vapour retarder?

Enviro-Rock interrupts capillary rise[6], but it is an open-graded aggregate and does not act as a vapour retarder. Building codes normally require a soil gas barrier, usually polyethylene, under a slab on grade; Enviro-Rock does not replace it.

Does foam glass aggregate absorb water under a slab?

Some. Enviro-Rock's published absorption is 7.2% uncompacted[4]; closed internal cells limit water entering each particle while the voids between particles drain.[14] Moisture raises the conductivity of foam glass aggregate[2], so the insulation design uses an in-service value that the designer sets.

How much thicker than rigid foam does it need to be?

In road field trials, foam glass aggregate layers 3 to 5 times thicker than polystyrene boards gave similar frost protection.[17][2] Under a slab, the envelope consultant sizes the layer from the design value the project accepts.

Sources

  1. [1] Enviro-Rock Under Slabs: Foam Glass Aggregate Explained (video), Enviro-Corp Recycling
  2. [2] Field test comparing frost insulation materials in road construction, SINTEF and Norwegian Public Roads Administration
  3. [3] Enviro-Rock benefits: radon gas, Enviro-Corp Recycling
  4. [4] Enviro-Rock civil infrastructure brochure (metric), specification table, Enviro-Corp Recycling
  5. [5] Enviro-Rock benefits: thermal insulation, Enviro-Corp Recycling
  6. [6] Enviro-Rock benefits: drainage and permeability, Enviro-Corp Recycling
  7. [7] Enviro-Rock cellular foam glass aggregate, Enviro-Corp Recycling
  8. [8] Enviro-Rock installation guide, Enviro-Corp Recycling
  9. [9] Enviro-Rock compaction equipment sheet, Enviro-Corp Recycling
  10. [10] Enviro-Rock installation, Enviro-Corp Recycling
  11. [11] Applications for Foamed Glass Lightweight Aggregate, final report, Illinois Tollway Research Program, Washington State University et al., 2025
  12. [12] Case study: 6-storey building, Kelowna, Enviro-Corp Recycling
  13. [13] Enviro-Rock technical data, Enviro-Corp Recycling
  14. [14] Enviro-Rock benefits: closed-cell structure, Enviro-Corp Recycling
  15. [15] 904-M-076 Lightweight Aggregate, Indiana DOT, 2025
  16. [16] Enviro-Rock applications: sub-slab, Enviro-Corp Recycling
  17. [17] Innovative materials for road insulation in cold climates: foam glass aggregates, 2016, Transportation Association of Canada conference paper (Laval University)

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